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AirSweep Systems
United States
Приєднався 9 лип 2013
AirSweep Systems® is a division of Control Concepts, Inc.
Control Concepts is a privately owned manufacturing company based in Brooklyn, CT. We have been manufacturing and selling our branded products for over 67 years. Our product lines include AirSweep® Systems, DAZIC® and RotoGuard® Speed Switches and AcoustiClean® Sonic Horns. We pride ourselves in the high-quality products we create, excellent customer service and our long-standing relationships with customers.
The AirSweep System provides material flow solutions for powder/bulk processes in industries such as agriculture, chemical, feed & grain, food processing, mining and metals, paper & pulp, pharmaceutical processing and more. The AirSweep eliminates bridging, ratholes and sticky buildup in vessels providing on-demand material flow.
Follow us on our social media channels for more exclusive content, and connect with us if you are looking to improve your material flow.
Control Concepts is a privately owned manufacturing company based in Brooklyn, CT. We have been manufacturing and selling our branded products for over 67 years. Our product lines include AirSweep® Systems, DAZIC® and RotoGuard® Speed Switches and AcoustiClean® Sonic Horns. We pride ourselves in the high-quality products we create, excellent customer service and our long-standing relationships with customers.
The AirSweep System provides material flow solutions for powder/bulk processes in industries such as agriculture, chemical, feed & grain, food processing, mining and metals, paper & pulp, pharmaceutical processing and more. The AirSweep eliminates bridging, ratholes and sticky buildup in vessels providing on-demand material flow.
Follow us on our social media channels for more exclusive content, and connect with us if you are looking to improve your material flow.
Spent Grain Material Flow Test
Spent brewer’s grain is a by-product from mixing barley malt and other cereals or grains for making wort or beer. Since it has a lot of protein and fiber, the spent grains are dried and sold as animal feed.
The wet mixture of malt and grains is very dense and glutinous. It has a tendency to stick to vessel walls or form large clumps.
Spent brewer’s grain poor flow properties can be seen in this material flow test.
First, 1.3 cubic feet of material was poured into the hopper with a 28” diameter, a 60-degree cone, and a 4” diameter outlet. After the discharge was opened, the material did not flow even when tapped with a rubber mallet. This indicates that Brewer’s grain will not flow readily, if at all, without aid.
Then, four Airsweep VA-06 units were installed on the vessel. Two were placed 180 degrees apart at approximately 4” and 10” above the outlet. The other two were installed 180 degrees apart at approximately 8” above the outlet.
The units were set up to release air pulses starting from the lowest unit, with a pulse duration of 0.25 each and a rate of one pulse every 2 seconds. Material flow increased immediately with the first pulse, and continued to flow until the hopper was emptied entirely.
AirSweep is the most effective pneumatic flow aid for dense, sticky, and compact materials. For this reason, it is used extensively in the pet food industry, including one of the largest pet food manufacturers in North America.
The wet mixture of malt and grains is very dense and glutinous. It has a tendency to stick to vessel walls or form large clumps.
Spent brewer’s grain poor flow properties can be seen in this material flow test.
First, 1.3 cubic feet of material was poured into the hopper with a 28” diameter, a 60-degree cone, and a 4” diameter outlet. After the discharge was opened, the material did not flow even when tapped with a rubber mallet. This indicates that Brewer’s grain will not flow readily, if at all, without aid.
Then, four Airsweep VA-06 units were installed on the vessel. Two were placed 180 degrees apart at approximately 4” and 10” above the outlet. The other two were installed 180 degrees apart at approximately 8” above the outlet.
The units were set up to release air pulses starting from the lowest unit, with a pulse duration of 0.25 each and a rate of one pulse every 2 seconds. Material flow increased immediately with the first pulse, and continued to flow until the hopper was emptied entirely.
AirSweep is the most effective pneumatic flow aid for dense, sticky, and compact materials. For this reason, it is used extensively in the pet food industry, including one of the largest pet food manufacturers in North America.
Переглядів: 179
Відео
Sugar Beet Shreds Material Flow Test
Переглядів 623 місяці тому
All industries need reliable material flow to ensure productivity and product quality. However, the food industry has particularly strict standards - not only because of strict industry regulations but the type of materials that it works with. Many food materials have challenging flow properties and can become moist and compact during storage and handling. This material flow test shows how suga...
Dried Distillers Grain Material Flow Test | AirSweep Material Flow Test | Material Activation Device
Переглядів 1294 місяці тому
Many materials have a tendency to draw moisture and clump together in storage. This can make it very difficult to move the material, which affects productivity and even the material’s integrity and safety. AirSweep is particularly effective for damp materials that have a tendency to clump, bridge, or rathole. In this material flow test, the dried distiller’s grain was mixed with one cup of wate...
Pine Wood Chips Material Flow Test | AirSweep Material Flow Aid | Material Activation Device
Переглядів 484 місяці тому
Pine wood chips (PWC) are used for making paper and composite wood products and are a sustainable source of biofuels. However, it has challenging flow properties and needs a reliable flow aid to prevent material blocks. This material flow test demonstrates AirSweep’s efficiency and control. At the start of the test, a hopper was filled with half a cubic foot of PWC. The hopper had a 28” diamete...
Recycled PVC Plastic Material Flow Test | AirSweep Systems | Material Flow Aid | Material Activation
Переглядів 304 місяці тому
PVC plastic is 100% recyclable. It is a sustainable material with a lower carbon footprint than fresh raw materials. However, PVC plastic can have challenging flow properties. It is dry, lightweight and has a tendency to leave particles on all the surfaces that it touches. AirSweep is the best flow aid for recycled materials. In this material flow test, a hopper was filled with approximately 0....
Cedar Wood Chips Material Flow Test | AirSweep Systems | Material Flow Aid | Material Activation
Переглядів 584 місяці тому
Cedar wood chips, a byproduct of the wood industry, are often used in gardening, mulching, smoking meats, and making crafts. It is very light and has a tendency to clump when it is stored or processed. Wood Chips respond to aeration, but fluidizers don’t have enough power to break apart clumps. It needs a powerful pneumatic flow aid like AirSweep. In this material flow test, a hopper was filled...
Coffee Grounds Material Flow Test | AirSweep Material Flow Aid
Переглядів 1567 місяців тому
Like many fine powders, coffee grounds have a tendency to clump or flow unevenly when it is transferred or processed. However, vibrators will make it more compact and may produce dust. AirSweep is the best flow aid for powders that need gentle but effective handling. To demonstrate this, five gallons or 134 cubic feet of coffee grounds were poured into a hopper. After just one pulse, the coffee...
PVC Powder Material Flow Test | AirSweep Material Flow Aid
Переглядів 2807 місяців тому
PVC (polyvinyl chloride) is a versatile thermoplastic polymer that is used to make a variety of products. This includes pipes, tubes, roofing, flooring, cables, wires, bottles and other containers, and even shoes. PVC powder can exhibit poor flow properties and may even form bridges or arches in storage or feeding equipment. AirSweep can resolve these issues - while using less plant air and ene...
Shredded Potato Material Flow Test | AirSweep Material Flow Test | Pneumatic Flow Aid
Переглядів 35810 місяців тому
Potato flakes are a very light, dry material with very challenging flow properties. Without external activation, it tends to settle in the vessel and plug up the outlet. However, it breaks down into a fine powder if it is aggressively handled. AirSweep is the best flow aid for this type of material. The nozzles release carefully timed, high-pressure air pulses that can move the potato flakes in...
AirSweep in the Cement Industry | Cement Material Flow Aid | Material Activation Device
Переглядів 76110 місяців тому
The cement industry uses many raw materials that are prone to bridging, ratholing, and caking. Unfortunately, slow or sluggish flow can have a huge impact on their productivity and product quality. That’s why some of the world’s biggest cement companies rely on AirSweep for on-demand flow. Many of them switched from vibrators, air cannons, and air knockers-simply because AirSweep worked better....
Polypropylene Homopolymer | AirSweep Material Flow Test
Переглядів 615Рік тому
Polypropylene Homopolymer (PPH) is a thermoplastic resin with a wide range of applications. PPH is durable and resistant to chemicals and retains its shape even after a lot of bending and flexing. It is often used to make packaging and commodity plastics, textiles, or construction materials such as pipes, sheets, and moldings. However, shredded polypropylene shavings will not flow readily. It i...
Material Flow in Silos and Hoppers Part 3 - Factors Affecting Material Flow
Переглядів 6142 роки тому
Several factors can create or worsen arching, bridging, and other material blocks but there’s one flow aid that can solve them all.
The Benefits of a Speed Switch
Переглядів 1292 роки тому
Find out how a speed switch can prevent material pileup, production downtime, and other problems that can make you lose time and money.
Material Flow in Silos and Hoppers Part 2 - Common Material Flow Problems
Переглядів 6462 роки тому
These common bulk material flow problems can affect your plant’s productivity and product quality. Spot them and solve them!
Material Flow in Silos and Hoppers Part 1 - Differences between Silos and Hoppers
Переглядів 9822 роки тому
Find out more about the differences between silos and hoppers, and how to improve the material flow of bulk solids and powders.
What Is A Silo Fluidizer? How Fluidizers Works On Bulk Material Handling In Silo, Bin & Hopper?
Переглядів 17 тис.3 роки тому
What Is A Silo Fluidizer? How Fluidizers Works On Bulk Material Handling In Silo, Bin & Hopper?
AirSweep Sweeper Nozzle | CHINESE Subtitles | Best Material Flow Aid System | Control Concepts USA
Переглядів 1,4 тис.3 роки тому
AirSweep Sweeper Nozzle | CHINESE Subtitles | Best Material Flow Aid System | Control Concepts USA
MATERIAL FLOW TEST: WHEAT GLUTEN POWDER | AirSweep Material Flow Aid | Bin Discharger Working
Переглядів 2,4 тис.3 роки тому
MATERIAL FLOW TEST: WHEAT GLUTEN POWDER | AirSweep Material Flow Aid | Bin Discharger Working
Material Flow Aid - Fluidizers Vs AirSweep | KOREAN SUBTITLES | Material Activation System
Переглядів 1,4 тис.3 роки тому
Material Flow Aid - Fluidizers Vs AirSweep | KOREAN SUBTITLES | Material Activation System
AirSweep Sweeper Nozzle | SPANISH Subtitles | Best Material Flow Aid System | Control Concepts USA
Переглядів 3683 роки тому
AirSweep Sweeper Nozzle | SPANISH Subtitles | Best Material Flow Aid System | Control Concepts USA
AirSweep Sweeper Nozzle | FRENCH Subtitles | Best Material Flow Aid System | Control Concepts USA
Переглядів 5253 роки тому
AirSweep Sweeper Nozzle | FRENCH Subtitles | Best Material Flow Aid System | Control Concepts USA
AirSweep Straight Shooter USDA 135 Activation Radius
Переглядів 5773 роки тому
AirSweep Straight Shooter USDA 135 Activation Radius
USDA AIRSWEEP: SIMPLE, SANITARY SOLUTION FOR MATERIAL BLOCKS
Переглядів 17 тис.3 роки тому
USDA AIRSWEEP: SIMPLE, SANITARY SOLUTION FOR MATERIAL BLOCKS
AirSweep's Dust-Tight Design Is The Best Pneumatic Flow Aid
Переглядів 30 тис.3 роки тому
AirSweep's Dust-Tight Design Is The Best Pneumatic Flow Aid
What Is An Industrial Vibrator? How Industrial Vibration Motor Works?
Переглядів 66 тис.4 роки тому
What Is An Industrial Vibrator? How Industrial Vibration Motor Works?
DAZIC Zero Speed Switch: Prevent Material Pileup
Переглядів 318 тис.4 роки тому
DAZIC Zero Speed Switch: Prevent Material Pileup
How To Prevent Hopper Bin Rash, Bridging, Ratholing And Clogging?
Переглядів 23 тис.4 роки тому
How To Prevent Hopper Bin Rash, Bridging, Ratholing And Clogging?
Material Flow Aid - Fluidizers Vs AirSweep | SPANISH SUBTITLES | Material Activation System
Переглядів 2,6 тис.4 роки тому
Material Flow Aid - Fluidizers Vs AirSweep | SPANISH SUBTITLES | Material Activation System
INDUSTRIAL VIBRATING MOTORS V/s AIRSWEEP | Why AirSweep Is The Best Material Activation System!
Переглядів 33 тис.4 роки тому
INDUSTRIAL VIBRATING MOTORS V/s AIRSWEEP | Why AirSweep Is The Best Material Activation System!
AirSweep Sweeper Nozzle | Best Material Flow Aid System | Control Concepts USA
Переглядів 225 тис.4 роки тому
AirSweep Sweeper Nozzle | Best Material Flow Aid System | Control Concepts USA
😅😮❤
How to contact you guys?
You can contact us at Sales@ControlConceptsUSA.com
Do you have reprsentation in India
Hello, please contact our sales team and they will be able to support your purchase inquiry. Sales@ControlConceptsUSA.com
What is the explanation about the configuration of the airsweeper?
Hi there, if you have questions about AirSweep, contact our sales team - sales@airsweep.com
Uuuyuui😮😅uyuuuuy6o 😅😊😊😅😮😢😮😢uyyyyytttyyytyyyyyyuuuy yang tidak 0:29
What is the equipment that controls the timing and selection of which nozzle goes first, second, third and fourth?
A solid state type timer sequencer controller. A digital controller is also available.
dr
There are a lot of inaccuracies and exclusions in this video. High frequency, rotary vibrators are a poor example of what is possible using vibration as a flow aid. Well placed/operated impact vibrators are more effective and consume less air than their rotary counterparts and air sweeps. There’s a reason why hammers, which generate an impact vibration, are the most widely used flow aid.
This is can used for palm kernel?
Yes, AirSweep can. Please fill out this form and we can customize a system for you. controlconceptsusa.com/request-a-quote/
Often air fluidizers are useful on more vertical surfaces. I feel like this setup is a bit of an unfair comparison since it is on a flat surface which isn't usually the setup.
Значит грибок будет долго равать сварочные швы, а пневмомолоток разрвёт силос за год
I need more mechanical related video
Hello, our UA-cam channel has more mechanical-related videos organized under playlists. You can also watch these videos on our website and view more information. controlconceptsusa.com/
Very helpful
Mantap,,,,👍👍👍👍
ua-cam.com/video/kiVIMJsnbmo/v-deo.html
ok gracias por la demostracion, nos dedicamos al diseño de silos de cemento para mineria , pero hay varios tipos de diseño para evitar atascamientos y que material se estanque y despues genere problemas, como es el caso del cemento q tiene que estar fresco. A partir de esto sus istema podria usar un resorte para regresar la valvula de aire a modo cerrado, y poner un control que derive aire a cada boquilla mediante un sistema central de control, asi se evitaria mas gastos y poner una alta presion, ¿ ustedes podrian fabricarnos un sistema asi ? debido a que el entorno de funcionamiento de una mina es un poco agresivo, gracias.
Hi Manuel, thank you for your comment. We do make systems for mining. Please use this link to fill out a quote and our sales team will get back to you. controlconceptsusa.com/request-a-quote/
Need contact of yr rep. in Bangkok Thailand urgently.
Hi Joe, we would be happy to help. Can you provide us with your contact information via a direct message. We will have our sales team contact you.
Now wet sand maybe isn’t the best example for vibrators, they do have there place though.
Is it suitable for Peanut shell and sawdust
Who is deal this product in India
How much airsweep nozzle costs
How Use with sodium sulfate
Great technology.
What if I have to tackle sticky powder that bridges strongly?
Will this method only work with dry material? I have an issue with organic (food) waste.
Oke langsung saja
not what I was looking for but still nice vid lol
perfect for peckish
Snack of choice at the champagne steam rooms
Perfect for your wife!
0:13 This is gamechanging method. Do you know that you can make 300% profit within a month without paying charges to anyone W ha ts app +7 9 6 7 1 5 7 0 5 8 1
Oi Moisés
Can it be used with sand? 3-8% moist sand(sea beach).
Yes it can. Please check out the website to know more bit.ly/2A23Ggp
Pppp
We apologize for the sudden contact. I took a look at your UA-cam channel. We have sent you a message, so please check it before you reply. RC Shokai Co., Ltd. Sales Department Arai
That vibrator type shown wouldn't be suggested for that application. It's also mounted upside down.
How to cost to vibrating motors
can we use it for heavy wet granular sticky material
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Hello, could you test it with fertilizer? Urea for example? Thanks
Hi Fernando, Thank you for you inquiry. We have successfully applied the Airsweep system to many different types of fertilizers over the years, including Urea and Urea prill. Typically, the best way to assist you would be for you to return to us a dimensional drawing of the vessel that is experiencing flow issues. A hand sketch is acceptable, as long as the diameter, cone height (or angle), and discharge size is noted. In addition, please specify if carbon or stainless steel is preferred for the Airsweep construction. Lastly, be sure to define your electrical requirements (AC 120 or 220 / DC, 12 or 24 volt). If the area is NEMA rated for the electrical areas please define as well. After receiving answers to the above questions someone from our sales team will prepare a proposal specific to your application. Your information can be sent to sales@controlconceptsusa.com. In order to properly address the proposal, be sure to include the physical address of your company. Do not hesitate to call us with any questions or comments. We look forward to working with you!
THIS NEEDS TO GO VIRAL. PUT ME IN CONTACT WITH THIS ARTISTE
Could these systems be used on a semi hopper trailer?
Yes! Contact us at sales@controlconceptsusa.com, or call us at 860-928-6551 with the details and we can put together a system proposal for your review.